Custom Aluminum Extrusions

Aluminum Extrusion Solutions

End‑to‑end aluminum extrusion services delivering precision profiles, CNC machining, and finishing all in one place.

Custom aluminum profiles engineered to specification.
Integrated CNC machining and surface finishing.
Delivered as turnkey parts ready for assembly.
Custom aluminum extrusion metal profile manufactured by Meco

Why Choose Meco for Custom Aluminum Extrusions?

As a vertically integrated custom aluminum extrusion manufacturer, Meco manages the full lifecycle of your component from design optimization and profile extrusion to fabrication, finishing, and assembly ensuring consistent quality and faster delivery.

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Design

Optimized Design for Manufacturability

Our engineers collaborate with you to refine your profile design for superior extrusion performance, cost efficiency, and downstream process compatibility.

Fabrication

Seamless In‑House Fabrication

Your extrusion moves directly from the press to our in‑house CNC machining centers for cutting, drilling, milling, and tapping—eliminating handling delays and vendor transfers.

Finishing

Comprehensive Finishing & Assembly

From anodizing and powder coating to mechanical assembly and kitting, we deliver fully finished extrusion parts ready for integration into your final product.

Quality

Assured Quality from a Single Source

With Meco overseeing every stage—from billet to packaged part—we guarantee total process accountability and consistency, supported by ISO and IATF 16949‑certified quality systems.

Meco Custom Aluminum Extrusions Materials and Standard

Explore Meco’s precision aluminum extrusion specifications, supported grades, achievable dimensions, and compliance with international standards.

Custom Aluminum Extrusion Solutions

Meco delivers vertically integrated aluminum extrusion services designed for scalability and precision. From complex multi-void hollows to lightweight structural profiles, we engineer custom aluminum solutions that optimize thermal performance, reduce weight, and ensure strict dimensional tolerances across global industries.

Aerospace Extrusions

We manufacture lightweight, high-strength aluminum profiles for aircraft interiors, seat tracks, and structural framing. Meco's precision extrusion process utilizes advanced alloys to deliver superior strength-to-weight ratios essential for fuel efficiency and flight performance.

Aerospace Capabilities

Automotive & EV Solutions

Meco supports the shift to electrification with extruded battery housings, crash management systems, and chassis components. Our large-press capabilities allow for wide, complex profiles that maximize structural integrity while reducing vehicle weight.

Automotive Capabilities

Heavy Equipment Profiles

For agricultural and construction machinery, we extrude robust aluminum components that resist corrosion and wear. Our heavy-duty profiles are engineered for load-bearing applications, replacing heavier steel assemblies without sacrificing durability.

Heavy Equipment Capabilities

Home Appliance Components

We produce aesthetic and functional extrusions for appliances, including handles, trim, and heat exchangers. Meco offers premium anodized and powder-coated finishes that enhance the visual appeal and longevity of consumer products.

Appliance Capabilities

Industrial Hardware

Meco specializes in standard and custom T-slot framing, guide rails, and modular structural systems. Our precision dies ensure consistent tolerances for easy assembly and high rigidity in automation and industrial racking applications.

Hardware Capabilities

LED Lighting Profiles

Our aluminum heat sink extrusions are critical for thermal management in LED fixtures. We design finned profiles that maximize surface area for heat dissipation, ensuring optimal operating temperatures and extended lifespans for lighting systems.

Lighting Capabilities

Medical Equipment

Meco provides sanitary, easy-to-clean aluminum profiles for medical carts, hospital beds, and diagnostic equipment. Our extrusions meet strict hygiene standards and offer modular flexibility for healthcare environments.

Medical Capabilities

Telecommunications

We extrude rugged enclosures and heat sinks for 5G infrastructure, antennas, and base stations. Aluminum's natural RF shielding properties and weather resistance make it the ideal material for outdoor telecom hardware.

Telecom Capabilities

Commercial Furniture

Meco delivers sleek, ergonomic aluminum frames for office systems, partitions, and retail displays. Our extrusion capabilities allow for integrated features like snap-fit connections and hidden wiring channels for modern design aesthetics.

Furniture Capabilities

Consumer Electronics

Precision aluminum extrusion enables ultra-thin, rigid enclosures for laptops, audio equipment, and servers. Meco's profiles provide excellent thermal conductivity to protect sensitive electronics while offering a premium metallic finish.

Electronics Capabilities

Meco's Turnkey Advantage vs. Standard Suppliers

See how Meco’s vertically integrated, single‑source model compares with conventional extrusion suppliers in quality, lead time, and total cost.

Feature Standard Supplier Meco (Turnkey Partner)
Product Delivered Raw, unfinished profiles Fully machined, finished parts
Supply Chain Multiple vendors Single‑source integration
Quality Control Split accountability One point of total quality
Lead Time Slow due to vendor transfers Short, streamlined workflow
Total Cost Higher hidden costs Lower overall ownership cost

Aluminum Extrusion FAQ

What is the difference between 6061 and 6063 aluminum?

6063 aluminum is often preferred for extrusions with complex shapes and a high-quality surface finish, making it ideal for architectural and decorative parts. 6061 aluminum offers higher strength and is better suited for structural applications that may require more intensive machining.

How much does an extrusion die cost?

Die costs can range from a few hundred to several thousand dollars, depending on the complexity and size of the profile. While this is an initial investment, the low per-part cost for high-volume production makes extrusion extremely economical.

What tolerances can you hold on custom aluminum extrusions?

Standard industry tolerances apply to the as-extruded profile. However, Meco’s key advantage is our in-house CNC machining capability, allowing us to hold tolerances as tight as ±0.01 mm on all critical machined features.

How to Get Started

1
Submit Your CAD Files

Upload your 3D CAD models (STEP/IGES) and specify profile design, alloy, finish, and order volume.

2
Design Review & Quotation

Our engineers assess your extrusion design for manufacturability and cost optimization before sending a detailed quotation.

3
Die Manufacturing & Sampling

Custom extrusion dies are produced, and first-article samples are extruded and validated before full-scale production.

Production & Quality Control

Aluminum extrusions are produced, machined, anodized or coated, inspected for compliance, and shipped as turnkey assemblies.

Need Custom Aluminum Extrusion Profiles?

Upload your extrusion profile design or CAD drawing and get a fast, accurate quotation from Meco's engineering team.

Get Your Extrusion Quote